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Item Polyester sulphonic acid interstitial nanocomposite platform for peroxide biosensor(MDPI, 2009) Al-Ahmed, Amir; Ndangili, Peter M.; Jahed, Nazeem; Baker, Priscilla; Iwuoha, Emmanuel I.A novel enzyme immobilization platform was prepared on a platinum disk working electrode by polymerizing aniline inside the interstitial pores of polyester sulphonic acid sodium salt (PESA). Scanning electron microscopy study showed the formation of homogeneous sulphonated polyaniline (PANI) nanotubes (~90 nm) and thermogravimetric analysis (TGA) confirmed that the nanotubes were stable up to 230 °C. The PANI:PESA nanocomposite showed a quasi-reversible redox behaviour in phosphate buffer saline. Horseradish peroxidase (HRP) was immobilized on to this modified electrode for hydrogen peroxide detection. The biosensor gave a sensitivity of 1.33 μA (μM)-1 and a detection limit of 0.185 μM for H2O2. Stability experiments showed that the biosensor retained more than 64% of its initial sensitivity over four days of storage at 4 °C.Item Low-Cost feedstock conversion to biodiesel via ultrasound technology(MDPI, 2009) Babajide, Omotola; Leslie, Petrik; Amigun, Bamikole; Ameer, FaroukBiodiesel has attracted increasing interest and has proved to be a good substitute for fossil-based fuels due to its environmental advantages and availability from renewable resources such as refined and waste vegetable oils. Several studies have shown that biodiesel is a better fuel than the fossil-derived diesel in terms of engine performance, emissions reduction, lubricity and environmental benefits. The increasing popularity of biodiesel has generated great demand for its commercial production methods, which in turn calls for the development of technically and economically sound process technologies. This paper explores the applicability of ultrasound in the optimization of low-cost feedstock – in this case waste cooking oil – in the transesterification conversion to biodiesel. It was found that the conversion efficiency of the waste oil using ultrasound was higher than with the mechanical stirring method. The optimized variables of 6:1 methanol/oil ratio at a reaction temperature of 30 °C and a reaction time of 30 min and 0.75% KOH (wt/wt) catalyst concentration was obtained for the transesterification of the waste oil via the use of ultrasound.Item Hall measurements on carbon nanotube paper modified with electroless deposited platinum(Springer, 2010) Petrik, Leslie; Ndungu, Patrick; Iwuoha, EmmanuelCarbon nanotube paper, sometimes referred to as bucky paper, is a random arrangement of carbon nanotubes meshed into a single robust structure, which can be manipulated with relative ease. Multi-walled carbon nanotubes were used to make the nanotube paper, and were subsequently modified with platinum using an electroless deposition method based on substrate enhanced electroless deposition. This involves the use of a sacrificial metal substrate that undergoes electro-dissolution while the platinum metal deposits out of solution onto the nanotube paper via a galvanic displacement reaction. The samples were characterized using SEM/EDS, and Hall-effect measurements. The SEM/EDS analysis clearly revealed deposits of platinum (Pt) distributed over the nanotube paper surface, and the qualitative elemental analysis revealed co-deposition of other elements from the metal substrates used.Item Use of coal fly ash as a catalyst in the production of biodiesel(Slovnaft VÚRUP, 2010) Babajide, Omotola; Petrik, Leslie; Musyoka, Nicholas; Amigun, Bamikole; Ameer, FaroukSouth Africa is largely dependent on the combustion of coal for electricity production; Eskom’s coalfired power stations consume approximately 109 million tons of coal per annum, producing around 25 million tons of ash, to supply the bulk (93%) of South Africa’s electricity. The management of this fly ash has been a concern with various approaches for its beneficial use being investigated. This work presents the results of transesterification reaction using sunflower oil as feedstock with methanol and class F fly ash catalyst derived from a coal fly ash dump in South Africa to produce methyl esters (biodiesel). The fly ash based catalyst was prepared using the wet impregnation procedure with different loadings of potassium. This was characterized by powder X-ray diffraction (XRD), FTIR spectroscopy. The XRD patterns obtained indicated that the structure of the support gradually deformed with an increase in the loading and the extent of decomposition of KNO3 varied with the amount of loading. The influence of various reactions parameters such as loading amount of active components, methanol: oil ratio, reaction time, temperature and catalyst deactivation was investigated. The fly ash based catalyst loaded with 5% wt KNO3 at a reaction temperature of 160ºC exhibited maximum oil conversion (86.13%). The biodiesel synthesized was tested and important fuel properties of the methyl esters (Biodiesel) compared well with ASTM biodiesel standardItem Fate of sulphate removed during the treatment of circumneutral mine water and acid mine drainage with coal fly ash: Modelling and experimental approach(Elsevier, 2011) Madzivire, Godfrey; Gitari, Wilson; Vadapalli, V.R. Kumar.; Ojumu, Tunde V.; Petrik, LeslieThe treatment of acid mine drainage (AMD) and circumneutral mine water (CMW) with South African coal fly ash (FA) provides a low cost and alternative technique for treating mine wastes waters. The sulphate concentration in AMD can be reduced significantly when AMD was treated with the FA to pH 9. On the other hand an insignificant amount of sulphate was removed when CMW (containing a very low concentration of Fe and Al) was treated using FA to pH 9. The levels of Fe and Al, and the final solution pH in the AMD–fly ash mixture played a significant role on the level of sulphate removal in contrast to CMW–fly ash mixtures. In this study, a modelling approach using PHREEQC geochemical modelling software was combined with AMD–fly ash and/or CMW–fly ash neutralization experiments in order to predict the mineral phases involved in sulphate removal. The effects of solution pH and Fe and Al concentration in mine water on sulphate were also investigated. The results obtained showed that sulphate, Fe, Al, Mg and Mn removal from AMD and/or CMW with fly ash is a function of solution pH. The presence of Fe and Al in AMD exhibited buffering characteristic leading to more lime leaching from FA into mine water, hence increasing the concentration of Ca2+. This resulted in increased removal of sulphate as CaSO4·2H2O. In addition the sulphate removal was enhanced through the precipitation as Fe and Al oxyhydroxysulphates (as shown by geochemical modelling) in AMD–fly ash system. The low concentration of Fe and Al in CMW resulted in sulphate removal depending mainly on CaSO4·2H2O. The results of this study would have implications on the design of treatment methods relevant for different mine waters.Item Carbonation of brine impacted fractionated coal fly ash: Implications for CO2 sequestration(Elsevier, 2011) Muriithi, Grace; Gitari, Wilson; Petrik, Leslie; Ndungu, PatrickCoal combustion by-products such as fly ash (FA), brine and CO2 from coal fired power plants have the potential to impact negatively on the environment. FA and brine can contaminate the soil, surface and ground water through leaching of toxic elements present in their matrices while CO2 has been identified as a green house gas that contributes significantly towards the global warming effect. Reaction of CO2 with FA/brine slurry can potentially provide a viable route for CO2 sequestration via formation of mineral carbonates. Fractionated FA has varying amounts of CaO which not only increases the brine pH but can also be converted into an environmentally benign calcite. Carbonation efficiency of fractionated and brine impacted FA was investigated in this study. Controlled carbonation reactions were carried out in a reactor set-up to evaluate the effect of fractionation on the carbonation efficiency of FA. Chemical and mineralogical characteristics of fresh and carbonated ash were evaluated using XRF, SEM, and XRD. Brine effluents were characterized using ICP-MS and IC. A factorial experimental approach was employed in testing the variables. The 20–150 μm size fraction was observed to have the highest CO2 sequestration potential of 71.84 kg of CO2 per ton of FA while the >150 μm particles had the lowest potential of 36.47 kg of CO2 per ton of FA. Carbonation using brine resulted in higher degree of calcite formation compared to the ultra-pure water carbonated residues.Item In-situ ultrasonic monitoring of zeolite A crystallization from coal fly ash(Elsevier, 2012) Musyoka, Nicholas; Petrik, Leslie; Hums, Eric; Baser, Hasan; Schwieger, WilhelmIn this study, high phase purity of zeolite A was prepared from coal fly ash precursors. The molar regime of both the clear solution extract and unseparated fly ash slurry was adjusted to achieve the right composition for zeolite A crystallization. The formation process for zeolite A from coal fly ash precursors was monitored in detail using an in situ ultrasonic system and was complemented by use of ex situ techniques such as XRD, FTIR, SEM and FTIR. The findings from both the in situ ultrasonic monitoring process and ex situ techniques clearly contributed significantly in unmasking the formation process of zeolite A from coal fly ash compared to previous studies reported in the literature. The study also enriches the existing body of literature by deeply investigating the gel–solution–crystal interactions starting from this complex feedstock. Comparable ultrasonic signals were generated when both clear and unseparated fly ash based precursor solutions were used during the zeolite synthesis process.Item Statistical testing of input factors in the carbonation of brine impacted fly ash(Taylor & Francis, 2012) Muriithi, Grace; Gitari, Wilson; Petrik, LeslieA D-optimal design was applied in the study of input factors: temperature, pressure, solid/liquid (S/L) ratio and particle size and their influence on the carbonation of brine impacted fly ash (FA) determined. Both temperature and pressure were at two levels (30◦C and 90◦C; 1 Mpa and 4 Mpa), S/L ratio was at three levels (0.1, 0.5 and 1) while particle size was at 4 levels (bulk ash, <20 μm, 20 μm −150 μmand >150 μm). Pressure was observed to have a slight influence on the % CaCO3 yield while higher temperatures led to higher percentage CaCO3 yield. The particle size range of 20 μm – 150 μm enhanced the degree of carbonation of the fly ash/brine slurries. This was closely followed by the bulk ash while the >150 μm particle fraction had the least influence on the % CaCO3. The effect of S/L ratio was temperature dependent. At low temperature, the S/L ratio of 1 resulted in the highest % CaCO3 formation while at high temperature, the ratio of 0.5 resulted in the highest percentage CaCO3 formation. Overall the two most important factors in the carbonation of FA and brine were found to be particle size and temperature.Item Novel zeolite Na-X synthesized from fly ash as a heterogeneous catalyst in biodiesel production(Elsevier, 2012) Babajide, Omotola; Petrik, Leslie; Musyoka, Nicholas; Ameer, FaroukSeveral studies have been carried out on the production of biodiesel using different heterogeneous catalysts but this study has been able to demonstrate the prospect of utilizing South African class F fly ash as a raw material for zeolite synthesis subsequently applied as a solid base catalyst in the production of biodiesel. A novel faujasite zeolite material synthesized from South African class F fly ash and denoted as FA/Na-X was ion exchanged with potassium to obtain the South African class F fly ash based zeolite FA/K-X. This heterogeneous catalyst was used in the conversion of sunflower oil with methanol to yield fatty acid methyl esters. Different characterization techniques were employed to give more information about this zeolite material. The FA/Na-X and the ion exchanged FA/K-X were applied as catalysts in biodiesel synthesis via transesterification reactions. A high quality biodiesel with a yield of 83.53% was obtained at reaction conditions of methanol:oil ratio of 6:1, catalyst amount of 3% (w/w) of oil and reaction temperature of 65 ◦C after 8 h.Item Waste minimization protocols for the process of synthesizing zeolites from South African coal fly ash(MDPI, 2013) Du Plessis, Pieter W.; Ojumu, Tunde V.; Petrik, LeslieProduction of a high value zeolite from fly ash has been shown to be an avenue for the utilization of South African fly ash which presently constitutes a huge disposal problem. The synthesis of zeolites Na-P1 and analcime on a micro-scale has been successful and preliminary investigation shows that scale-up synthesis is promising. However, the post-synthesis supernatant waste generated contains high levels of NaOH that may constitute a secondary disposal problem. A waste minimization protocol was developed to reduce the volume of waste generated with a view to enhancing the feasibility of the scale synthesis. Series of experiments were conducted in 100 mL jacketed batch reactors. Fly ash was reacted with 5 Mol NaOH on a 1:1 mass basis during the aging step, followed by hydrothermal treatment in which ultrapure water was added to the slurry. This study shows that by re-introducing the supernatant waste into the experiments in such a way that it supplies the required reagent (NaOH) for the zeolite synthesis, zeolite Na-P1 and analcime can be synthesized. It also shows that the synthesis process can be altered to allow up to 100% re-use of the supernatant waste to yield high value zeolitic products. This study effectively constructed two protocols for the minimization of waste generated during the synthesis of zeolites from South African coal fly ash. This result could be used to establish a basis for legal and environmental aspects involved in the commission of a full-scale plant synthesizing zeolites NaP1 and analcime.Item Synthesis of zeolites Na-P1 from South African coal fly ash: effect of impeller design and agitation(MDPI, 2013) Mainganye, Dakalo; Ojumu, Tunde V.; Petrik, LeslieSouth African fly ash has been shown to be a useful feedstock for the synthesis of some zeolites. The present study focuses on the effect of impeller design and agitation rates on the synthesis of zeolite Na-P1 which are critical to the commercialization of this product. The effects of three impeller designs (4-flat blade, Anchor and Archimedes screw impellers) and three agitation speeds (150, 200 and 300 rpm) were investigated using a modified previously reported synthesis conditions; 48 hours of ageing at 47 °C and static hydrothermal treatment at 140 °C for 48 hours. The experimental results demonstrated that the phase purity of zeolite Na-P1 was strongly affected by the agitation rate and the type of impeller used during the ageing step of the synthesis process. Although zeolite Na-P1 was synthesized with a space time yield (STY) of 15 ± 0.4 kg d−1m−3and a product yield of 0.98±0.05 g zeolites/g fly ash for each impeller at different agitation speeds, zeolite formation was assessed to be fairly unsuccessful in some cases due the occurrence of undissolved mullite and/or the formation of impurities such as hydroxysodalite with the zeolitic product. This study also showed that a high crystalline zeolite Na-P1 can be synthesized from South African coal fly ash using a 4-flat blade impeller at an agitation rate of 200 rpm during the ageing step at 47 °C for 48 hours followed by static hydrothermal treatment at 140 °C for 48 hours.Item Amphibious Horses: Beings in the Littoral and Liminal Contact Zones(2013) Woodward, WendyHorses galloping in littoral zones are represented as embodying wildness, freedom and a prelapsarian quality. Roy Campbell’s ‘The Horses of the Camargue’ includes themes which recur in texts about littoral horses: the romanticising segue between the horses and the environment they inhabit, the ramifications of wild horse and human entanglement and the unavoidable loss of littoral equine ‘freedom’ when he is trained and/or taken from the sea. Yet Campbell’s poem is dedicated to AF Tschiffely who rode two Criollo horses from Buenos Aires to Washington in 1925. If horses, generally, who cross boundaries between the wild and the tame, answer to those parts of ourselves which long for an uncomplicated connection with wildness, they also embody the potential for cross-species relationships based on training. Wolraad Woltemade’s horse exemplifies equine trusting of a rider; Edwin Muir’s poem, ‘The Horses’, stresses their desires for human connection. This paper will then take a serendipitous journey in the company of threshold beings who whinny littorally through childhood adventure stories, Misty of Chincoteague, and Big Black Horse, and the more sombre tale, The Homecoming, to fetch up on the edges of a dam in Tokai where a herd of horses, and one in particular, surpass youthful fable. Horses are luminous beings who exist liminally as well as literally— in personal myth and in grounded, horse-human relationships on the sandy dressage arena as they teach the rider the stability to connect symbol and ‘reality’, heaven and earth.Item Application of nano zinc oxide (nZnO) for the removal of triphenyltin chloride (TPT) from dockyard wastewater(Water Research Commission, 2014) Ayanda, Olushola S.; Fatoki, Olalekan S.; Adekola, Folahan A.; Petrik, Leslie; Ximba, Bhekumusa J.The use of triphenyltin chloride (TPT), a persistent organic pollutant, as a biocide has led to serious contamination of the marine environment. The potential of nano zinc oxide (nZnO) for the removal of TPT from contaminated dockyard wastewater was investigated. The adsorption of TPT onto nZnO has been found to depend on the adsorbent dose, contact time, pH, stirring speed, and temperature. Equilibrium data fitted well with the Freundlich model and the experiments showed that 97.0% TPT removal was achieved by treating 0.643 mg·l-1 TPT contaminated dockyard wastewater with 0.5 g nZnO at optimal conditions. The kinetic data for the adsorption process obeyed a pseudo second-order kinetic model, suggesting that the adsorption process is chemisorption. The nZnO investigated in this study showed good potential for the removal of TPT from contaminated dockyard wastewater systems.Item Quantification of radicals generated in a sonicator(Iranian Chemical Society, 2016) Fatoba, Ojo O.; Badmus, Kassim Olasunkanmi; Tijani, Jimoh O.; Eze, C.P.The hydroxyl radical (OH•) is a powerful oxidant produced as a consequence of cavitation in water. It can react nonspecifically in breaking down persistent organic pollutants in water into their mineral form. It can also recombine to form hydrogen peroxide which is very useful in water treatment. In this study, terephthalic acid (TA) and potassium iodide dosimetry were used to quantify and investigate the behaviour of the generated OH radical in a laboratory scale sonicator. The 2-hydroxyl terephthalic acid (HTA) formed during terephthalic acid dosimetry was determined by optical fibre spectrometer. The production rate of HTA served as a means of evaluating and characterizing the OH• generated over given time in a sonicator. The influence of sonicator power intensity, solution pH and irradiation time upon OH• generation were investigated. Approximately 2.2 x 10-9 M s-1 of OH radical was generated during the sonication process. The rate of generation of the OH radicals was established to be independent of the concentration of the initial reactant. Thus, the rate of generation of OH• can be predicted by zero order kinetics in a sonicator.Item Silver/carbon codoped titanium dioxide photocatalyst for improved dye degradation under visible light(Hindawi Publishing Corporation, 2017) Nyamukamba, Pardon; Tichagwa, Lilian; Mamphweli, S.; Petrik, LeslieHerein, we report the synthesis of quartz supported TiO2 photocatalysts codoped with carbon and silver through the hydrolysis of titanium tetrachloride followed by calcination at 500°C. The prepared samples were characterized by UV-Vis diffuse reflectance spectroscopy, high resolution scanning electron microscopy (HRSEM), Raman spectroscopy, thermogravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD). Codoping of TiO2 with Ag and carbon resulted in an increase in the surface area of the photocatalyst and altered the ratio of the anatase to rutile phase. The absorption edge of all the doped TiO2 photocatalysts redshifted and the band gap was reduced. The lowest band gap of 1.95 eV was achieved by doping with 0.5% Ag. Doping TiO2 using carbon as the only dopant resulted in a quartz supported photocatalyst that showed greater photocatalytic activity towards methyl orange than undoped TiO2 and also all codoped TiO2 photocatalysts under visible light irradiation.Item Desalination and seawater quality at Green Point, Cape Town: A study on the effects of marine sewage outfalls(Academy of Science of South Africa (ASSAf), 2017) Petrik, Leslie; Green, Lesley; Abegunde, Adeola P.; Zackon, Melissa; Sanusi, Cecilia Y.; Barnes, JoThis paper presents our collection methods, laboratory protocols and findings in respect of sewage pollution affecting seawater and marine organisms in Table Bay, Cape Town, South Africa, then moves to consider their implications for the governance of urban water as well as sewage treatment and desalination. A series of seawater samples, collected from approximately 500 m to 1500 m offshore, in rock pools at low tide near Granger Bay, and at a depth under beach sand of 300–400 mm, were investigated for the presence of bacteriological load indicator organisms including Escherichia coli and Enterococcus bacteria. A second series of samples comprised limpets (Patella vulgata), mussels (Mytilus galloprovincialis), sea urchins (Tripneustes ventricosus), starfish (Fromia monilis), sea snails (Tegula funebralis) and seaweed (Ulva lactuca), collected in rock pools at low tide near Granger Bay, and sediment from wet beach sand and where the organisms were found, close to the sites of a proposed desalination plant and a number of recreational beaches. Intermittently high levels of microbial pollution were noted, and 15 pharmaceutical and common household chemicals were identified and quantified in the background seawater and bioaccumulated in marine organisms. These indicator microbes and chemicals point to the probable presence of pathogens, and literally thousands of chemicals of emerging concern in the seawater. Their bioaccumulation potential is demonstrated.Item Plasmonic metal decorated titanium dioxide thin films for enhanced photodegradation of organic contaminants(Elsevier, 2017) Nyamukamba, Pardon; Tichagwa, Lilian; Ngila, Jane Catherine; Petrik, LesliePhotocatalysis using titanium dioxide as photocatalyst is an efficient way for the removal of organic contaminants in water using solar energy. In this study, thin films of copper and silver were deposited on fused silica using the thermal evaporation technique. A 100 nm film of titanium dioxide (TiO2) was then deposited on the plasmonic metal films using a sputter coating technique. The opposite order of deposition of the film was also explored. The prepared thin films were fully characterized using high resolution scanning electron microscopy (HRSEM), X-ray diffraction (XRD), atomic force microscopy (AFM) and Rutherford backscattering spectrometry (RBS). The effect of plasmonic metal film thickness, order of deposition and the use of bimetallic layers on the photocatalytic activity of the TiO2 photocatalyst was evaluated using methyl orange as a model pollutant. It was shown that, the increase in Ag film thickness underneath the TiO2 film increased the photocatalytic activity of the TiO2 photocatalyst until an optimum film thickness of 20 nm was attained. In the case of copper, the increase in film thickness above 5 nm led to reduced photocatalytic activity. Silver was found to be a better plasmonic metal than copper in enhancing the photocatalytic activity of TiO2 under UV light illumination. Cu was found to perform better when deposited underneath the TiO2 film whereas Ag performed better when deposited on top of the TiO2 photocatalyst film. The use of bimetallic layers was found to enhance TiO2 photocatalytic activity more than monometallic layers.Item Treatment of persistent organic pollutants in wastewater using hydrodynamic cavitation in synergy with advanced oxidation process(Springer, 2017) Badmus, Kassim Olasunkanmi; Tijani, Jimoh O.; Massima, Emile; Petrik, LesliePersistent organic pollutants (POPs) are very tenacious wastewater contaminants. The consequences of their existence have been acknowledged for negatively affecting the ecosystem with specific impact upon endocrine disruption and hormonal diseases in humans. Their recalcitrance and circumvention of nearly all the known wastewater treatment procedures are also well documented. The reported successes of POPs treatment using various advanced technologies are not without setbacks such as low degradation efficiency, generation of toxic intermediates, massive sludge production, and high energy expenditure and operational cost. However, advanced oxidation processes (AOPs) have recently recorded successes in the treatment of POPs in wastewater. AOPs are technologies which involve the generation of OH radicals for the purpose of oxidising recalcitrant organic contaminants to their inert end products. This review provides information on the existence of POPs and their effects on humans. Besides, the merits and demerits of various advanced treatment technologies as well as the synergistic efficiency of combined AOPs in the treatment of wastewater containing POPs was reported. A concise review of recently published studies on successful treatment of POPs in wastewater using hydrodynamic cavitation technology in combination with other advanced oxidation processes is presented with the highlight of direction for future research focus.Item Synthesis and characterization of carbon doped TiO2 photocatalysts supported on stainless steel mesh by sol-gel method(Korean Carbon Society, 2017) Tijani, Jimoh O.; Fatoba, Ojo O.; Totito, T. C.; Roos, W. D.; Petrik, LeslieThis study synthesized pure anatase carbon doped TiO2 photocatalysts supported on a stainless steel mesh using a sol-gel solution of 8% polyacrylonitrile (PAN)/dimethylformamide (DMF)/TiCl4. The influence of the pyrolysis temperature and holding time on the morphological characteristics, particle sizes and surface area of the prepared catalyst was investigated. The prepared catalysts were characterized by several analytical methods: high resolution scanning electron microscopy (HRSEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET), and X-ray photoelectron spectroscopy (XPS). The XRD patterns showed that the supported TiO2 nanocrystals are typically anatase, polycrystalline and body-centered tetragonal in structure. The EDS and XPS results complemented one another and confirmed the presence of carbon species in or on the TiO2 layer, and the XPS data suggested the substitution of titanium in TiO2 by carbon. Instead of using calcination, PAN pyrolysis was used to control the carbon content, and the mesoporosity was tailored by the applied temperature. The supported TiO2 nanocrystals prepared by pyrolysis at 300, 350, and 400°C for 3 h on a stainless steel mesh were actual supported carbon doped TiO2 nanocrystals. Thus, PAN/DMF/TiCl4 offers a facile, robust sol-gel related route for preparing supported carbon doped TiO2 nanocomposites.Item Synthesis of hydroxy sodalite from coal fly ash for biodiesel production from waste-derived maggot oil(MDPI, 2019) Shabani, Juvet Malonda; Babajide, Omotola; Petrik, LeslieZeolites are aluminosilicate crystalline materials known for their unique characteristics, and have been prominent for nearly half a century due to their wide and important industrial applications. The production of zeolites, however, remains a challenge due to the high cost of commercial reagents conventionally used as feedstocks. In the current study, hydroxy sodalite (HS) zeolite samples were synthesised from coal fly ash feedstock by a direct hydrothermal synthesis method. The effects of hydrothermal crystallisation synthesis time on phase crystallinity, crystal size, and morphology of the formed HS were investigated. The prepared samples were characterised using XRD, SEM, EDS and FT-IR techniques. The XRD results of the samples prepared with varying synthesis times confirmed the formation of HS from low to high phase purity and crystallinity from 11 to over 98%. The SEM results reflected gradual variation in crystal morphology, of which highly crystalline HS samples were associated with hexagonal-cubic and cubic-platelet crystals.